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Cyclohexane
|
PRODUCER |
CAPACITY* |
Chevron Phillips, Port Arthur, TX |
50 |
|
Chevron Phillips, Borger, TX |
40 |
|
Chevron Phillips, Guayama, PR |
135 |
|
Chevron Phillips, Sweeny, TX |
115 |
|
Citgo, Corpus Christi, TX |
40 |
|
ExxonMobile, Beaumont, TX |
65 |
|
Huntsman, Port Arthur, TX |
90 |
|
Koch, Corpus Christi, TX |
25 |
|
Sun Refining, Marcus Hook, PA |
35 |
Total |
595 |
*Millions of gallons per year.
The bulk of commercial production is based on benzene hydrogenation, but some
cyclohexane is recovered from petroleum streams by fractionation.
Chevron completed debottlenecking
at its Port Arthur site, taking it from 38 to 50 million gallons annually, in
the fourth quarter of 1998. Ultramar Diamond Shamrock completed engineering for
a 58-million-gallon cyclohexane plant at its Three Rivers, TX, site, but
canceled the project in mid-1998 because of the prevailing unfavorable economic
conditions.
Exxon and Mobil merged in 1999 to
form a new entity, ExxonMobil. The 65-million-gallon-per-year cyclohexane plant
at Beaumont, TX, came on-line in 1999. Mobile had initiated the project, before
the merger. That same year, Citgo debottlenecked its Corpus Christi, TX, plant,
increasing capacity by 20 percent to 40 million gallons per year.
Chevron Corporation and Phillips
Petroleum Company merged their chemical operations into a 50-50 joint venture in
2000. The new entity is called Chevron Phillips Chemical Company. In February
this year, Chevron Phillips temporarily shut down its aromatics plant in Guayama,
Puerto Rico, due to high naphtha costs and weak pricing for major aromatics.
Concurrently, their 120 million gallon cyclohexane unit also went down. The
plant is still off-line and presently undergoing a reconfiguration to process a
lighter naphtha feed.
Profile last published 6/8/98;
this revision 5/21/01.
DEMAND
1999: 431 million gallons; 2000: 440 million gallons; 2004: 476 million
gallons, projected. Demand equals production plus imports (1999: 6 million
gallons; 2000: nil) less exports (1999: 81 million gallons; 2000: 107 million
gallons).
GROWTH
Historical (1995 - 2000): 2.5 percent per year; future: 2.0 percent per year
through 2004.
PRICE
Historical (1995 - 2000): High, $1.44 per gallon, list, bulk, barges, works;
low, $1.05, same basis. Current: $1.44, same basis.
USES
Adipic acid for Nylon-6/6, 54 percent; caprolactam for Nylon-6,
39 percent; miscellaneous, including solvents, insecticides and plasticizers, 7
percent.
STRENGTH
Demand for nylon (and hence cyclohexane) in engineering thermoplastics (resins
and films) is growing at 5.8 percent annually. These materials are noted for
their outstanding properties, including high tensile strength; excellent
abrasion, chemical and heat resistance; and low coefficient of friction. Thus,
they have particular utility in performing mechanical duties that traditionally
relied on metal parts.
WEAKNESS
Demand for nylon in fiber production has softened, beginning
in 1998 with the economic slowdown in Asia. The recent downturn in housing also
negatively affects nylon consumed in fibers. In March, housing starts fell
another 1.3%, to an annual rate of 1.61 million units. One year ago the rate
stood approximately at 1.70 million units.
OUTLOOK
Cyclohexane's overall growth is expected to average about 2
percent annually over the next few years. The market is fairly mature, but
balanced. Countering the decrease in demand from nylon for fibers, nylon resins
continue with strong demand because of increasing penetration into existing uses
and new application development. New routes to adipic acid, which do not depend
on cyclohexane, are under development. These new processes represent a potential
long-term negative effect on the cyclohexane market.
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