n-Butyl Acetate

PRODUCER

CAPACITY*

Celanese, Bay City, Tex.

170

Eastman, Kingsport, Tex.

150

Dow Chemical, Texas City, Tex.

155

Total

475

*Millions of pounds per year. n-Butyl acetate is produced commercially by esterification of acetic acid with n-butyl alcohol. Capacities are highly flexible, since other acetate esters are made in the same units. Capacities could be rated significantly higher if equipment was devoted solely to n-butyl acetate production.

Dow Chemical at Texas City, Tex. was formerly a production unit owned by Union Carbide Corporation. Dow acquired Union Carbide in February 2001.

Profile last published 7/26/99; this revision, 3/15/04.

DEMAND

2002: 195 million pounds; 2003: 210 million pounds; 2007: 225 million pounds, projected. Demand equals production plus imports (2002: 3.5 million pounds; 2003: 2.7 million pounds) less exports (2002: 194 million pounds; 2003: 180 million pounds).

GROWTH

Historical (1998 - 2003): -2.2 (negative) percent per year; future: 1.7 percent per year through 2007.

PRICE

Historical (1998 - 2003): High, $0.58 per pound, contract, Gulf, tanks, dlvd.; low, $0.38, same basis. Current: $0.53 to $0.59, same basis. Current spot price, $0.29, same basis.

USES

Lacquer solvent, primarily for wood furniture and automotive topcoats, 86 percent; process and extraction solvents, 11 percent; miscellaneous, including adhesives and sealants, 3 percent.

STRENGTH

n-Butyl acetate is employed as a solvent for a variety of coating resins including epoxies, urethanes, cellulosics, acrylics and vinyls. The major applications for these surface coatings are wood furniture and fixtures, containers and closures, automotive refinishing and maintenance, and marine coatings. Duting the 1990s n-butyl acetate was substituted for solvents such as toluene, xylene, MIBK and MEK, which are classified as hazardous air pollutants (HAPs). Although this substitution has largely completed, consumption of n-butyl acetate is expected to continue growing modestly as in concert with the various coating applications.

WEAKNESS

n-Butyl acetate is a mature market that is heavily dependent on OEM product finishes – a market sector that is heavily dependent on economic conditions for growth. Consequently demand for n-butyl acetate declined by 13 percent during the recent recession.

OUTLOOK

n-Butyl acetate growth is largely dependent on a mature 470-million-gallon OEM surface coatings market. Future growth will be limited by the continued development of coatings technologies that use little or no solvent.  Only modest growth of 1.7 percent annually is projected for n-butyl acetate. Exported material accounts for nearly 50 percent of the n-butyl acetate produced in the US. Exports should remain strong with growing overseas economies and no apparent overseas capacity for n-butyl acetate being constructed.

HISTORICAL DATA

Year

Demand

Millions of Pounds

List Price

$ per pound, contract, Gulf, tanks, dlvd.

 

1998

235

0.45

 

1999

230

0.42

 

2000

225

0.51

 

2001

205

0.51

 

2002

195

0.49

 

2003

210

0.54

 

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